


Press Release

Asyst Enters Automated Transport Market with FasTrack System for 300 mm Manufacturing

New technology delivers innovative
solutions for fab-wide wafer carrier transport, tool loading
and local buffering
Fremont, CA, July 10, 2000 -
Asyst Technologies, Inc. (Nasdaq NM: ASYT) today entered the
market for automated fab transport with an innovative system
specifically created for the emerging 300 mm production era.
Leveraging a breakthrough architecture that is faster, more flexible
and less costly than traditional transport technologies, Asyst's
new FasTrack system delivers the security, value, performance
and productivity gains global chipmakers need to efficiently
transport and protect their valued 300 mm wafer assets throughout
the entire fab. Additionally, with unique features like the FastMove tool-loading
module and local buffering of wafer carriers, the FasTrack system
addresses important requirements for automated intrabay material
handling - a critical capability for 300 mm production.
"Recognizing that the 300 mm era
would mandate new performance capabilities, and that existing
transport systems face productivity and capacity barriers, we
set out to create a future-ready transport solution that could
meet cost, productivity and safety requirements for automated
interbay and intrabay material handling," explained Dr. James
Mitchener, Asyst's senior vice president of global marketing
operations.
The result is FasTrack-the first
commercially available, high-performance transport system designed
from the ground up to conform to interoperability standards set
forth by Semiconductor Equipment and Materials International
(SEMI). With its user-configurable, low-cost architecture, FasTrack
represents the final technology link in the Asyst-enabled "Value
Assured Fab," which leverages isolation, robotics, tracking,
software automation and now transport technology to protect the
integrity of semiconductor wafers and reticles throughout the
entire integrated circuit (IC) fabrication process. With this
new tool, Asyst believes that chipmakers worldwide can reduce
overall manufacturing costs, enhance productivity and optimize
equipment effectiveness-crucial variables directly impacted by
the effectiveness and reliability of the fab transport system.
FasTrack's unique architecture combines
power and flexibility to address multiple transport challenges
while seamlessly integrating interbay and intrabay transport
systems. It can also decrease automated material handling system
(AMHS) capital costs by approximately 25 percent and improve
transport delivery times by as much as 50 percent. The resulting
high capacity and short delivery times make FasTrack ideal for
fabs in which automation is essential for every lot at every
step of production.
Tool Loading and Buffering Ease
Fab Bottlenecks
A key component of the FasTrack system
is FastMove, which provides automated process tool loading and
local buffering of work in process (WIP) in so-called "intrabay" transport
applications, where wafer carriers are moved to or from process
tools within a single production bay. Until now, implementation
of intrabay transport has trailed interbay applications-in which
material is moved from bay to bay within a fab-due primarily
to cost efficiency and technology limitations. FastMove is an
innovative intrabay solution that can be used in place of overhead
hoist technology (OHT) or rail-guided vehicles (RGVs), which
encounter logistical, capacity and safety limitations when applied
to 300 mm wafer manufacturing.
FastMove combines virtual stocking
capability with direct tool loading to provide buffer storage
within the bay. This combination of storage and loading capability
enables IC makers to reclaim 5 to 10 percent of fab floor space
in the bay to store WIP, replacing conventional storage using
large stockers at the head of each bay. With local WIP storage,
there is no need to incorporate buffers into process tools such
as implanters, wet benches and diffusion furnaces, where wafers
are processed in large lots or batches. Additionally, WIP storage
close to the tool permits rapid exchange of lots for processing,
improving overall productivity.
The Innovative Technology Foundation
In a Semicon West 2000 preview, Dan
Hutcheson, president of VLSI Research Inc, noted, "Asyst is the
portal to the future of automation. They have pioneered a very
different type of overhead transport solution that is analogous
to private vs. public transport for a fab. With conventional
overhead systems, carriers are placed on cars that circulate
a track to carry wafers throughout the fab. Like public transport,
if the car isn't there, the carrier must await the next car.
With FasTrack, every carrier becomes its own private car-eliminating
waiting and enabling the faster, more predictable carrier delivery
needed to speed manufacturing cycle times."
At the heart of FasTrack's advantages
is a collection of new technologies aimed at resolving today's
most pressing transport challenges. Central to these is Asyst's
proprietary Continuous Flow Transport Technology (CFT), which
uses asynchronous conveyors to move wafers and reticles throughout
the fab. Conveyance technology is used for automated transport
in many other manufacturing industries, but it has seen limited
application in the semiconductor industry due to a lack of proven
products from qualified, industry-knowledgeable vendors. "Leveraging
nearly two decades of automation expertise, Asyst expanded upon
this core conveyer concept to create the first CFT solution for
semiconductor manufacturing," said Anthony Bonora, Asyst executive
vice president and chief technical officer. "CFT in this application
provides multiple advantages over current car-based systems by
inherently increasing capacity, improving predictability of delivery
times and improving scheduling efficiency. Such benefits will
increase overall tool utilization and contribute to a reduction
in cost of ownership."
Meeting Today's Cost, Speed and
Flexibility Requirements
Industry experts agree that the need
for better material-flow management, greater contamination control
and less operator interaction with wafers will drive virtually
all 300 mm fabs to implement an advanced transport automation
solution. According to VLSI Research Inc, this rising demand
for transport technology, coupled with the rapid growth predicted
for the semiconductor market, is expected to drive an 18-percent
compound annual growth rate (CAGR) in the automated material
handling market-with total global investments in this technology
expected to increase from $895 million in 2000 to more than $2.1
billion by 2005. FasTrack was developed to position Asyst solidly
within this market.
Further, Asyst believes that the
automation capabilities of the FasTrack system will become even
more essential as chipmakers move from pilot 300 mm lines to
volume 300 mm production, where wafer-start volumes rise and
transport transactions increase exponentially. The inherent flexibility
of the system will also ensure that fab capacity and configuration
can evolve in sync with changing production requirements.
Finally, the open architecture will
allow IC makers to customize best-of-breed solutions for each
fab by mixing and matching automation solutions from multiple
vendors. Designed to meet SEMI-standard compliance requirements,
FastMove can be configured to work with stockers and other available
transport systems. Together, FasTrack and FastMove give IC makers
and foundries the most efficient and cost-effective high-capacity,
high-utilization transport system available today.
Product Timing and Availability
Both integrated device manufacturers
and foundries are currently evaluating Asyst's FasTrack system
for installations slated for the first half of calendar year
2001. Initial shipments of the system will commence in fall 2000,
with completion of the first installation in Asia expected before
year-end. Asyst believes that initial adoption will be for intrabay
transport-one of the most critical and unsatisfied needs in today's
automated fabs. Broader adoption is expected to follow, as chipmakers
begin to proliferate intrabay transport solutions throughout
300 mm fabs linked by Asyst's interbay technology.
Except for statements of historical
fact, the statements in this press release are forward-looking.
Such statements are subject to a number of risks and uncertainties
that could cause actual results to differ materially from the
statements made. These factors include, but are not limited to,
general economic conditions, semiconductor industry cycles, risks
associated with the acceptance of new products and product capabilities
and other factors more fully detailed in the Company's recent
S-3 Registration Statement.
About Asyst:
Asyst Technologies, Inc. is the leading
provider of Standard Mechanical InterFace (SMIF)-based
minienvironment and manufacturing automation systems that enable
semiconductor manufacturers to protect customers' valued assets
throughout the manufacturing process while increasing manufacturing
productivity. Asyst offers a broad range of 200 mm and 300 mm
products that enable the Company to provide semiconductor manufacturers
and OEMs automated manufacturing solutions for the transfer of
wafers and information between the process equipment and the
fab line.
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