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Fab Upgrades

Fab Upgrades
Although the transition to 300mm is well underway, Asyst believes that many fab operators for the next several years will continue to make "life extension" investments in their 200mm fabs, adding capacity or new technologies that spur the need for additional automation solutions.

Working closely with IC manufacturing customers around the world, Asyst provides the technology and products needed to build custom fab upgrades utilizing its standard mechanical interface (SMIF) mini-environments and automation technologies. Asyst's innovation and proven know-how help global chipmakers upgrade from non-SMIF to SMIF technology or add next-generation manufacturing technologies at reduced cost and with minimum risk.

Extend Existing Fab Useful Life

  • Upgrading fabs with Asyst's SMIF isolation technology can be done while maintaining existing non-SMIF wafer production.

  • Ramp is done in parallel with new or retrofit SMIF 200mm process tools.

  • Improves time to market of new IC Technologies by accelerating qualification lots.

  • Extends life of existing facility 2-3 design rules by significantly improving wafer environment control and eliminating human-wafer exposure and handling.

  • Asyst solutions enable cost-effective shrinks below 0.15 micron and are key for processing at 0.13 micron and below, extending a fab's useful life.

Maximum Productivity & Profitability

  • Maximizes advantages of SMIF isolation. Asyst's SMIF products protect wafers and reticles from environmental and handling damage, removing variances that often destabilize manufacturing. SMIF-Pods™ and load ports provide the best protection available for wafers during storage, transport and process tool interfacing.

  • Maximizes die yield. Asyst's SMIF isolation technology reduces defect densities and improves die yields by providing the wafers with superior protection from the variabilities of the cleanroom and operator handling. Automated SMIF wafer sorters enforce the new "hands-off" handling discipline.

  • Maximizes line yield. The SMART-Traveler™ System helps to ensure that wafers and reticles are at the right equipment at the right time, eliminating or significantly reducing misrouting and mis-processing and reducing scrap.

  • Improves operator productivity and equipment effectiveness. Asyst's SMIF and SMART-Traveler manufacturing solutions create a proven platform for improving fab equipment automation, enabling "Place and Go" tool loading operations and helping fab operators achieve their highest productivity levels.

Proof Point

Payback for an Asyst fab upgrade project typically takes 6-12 months. Yield benefits from 3-10% can be achieved, depending on die size and design rules, without the disruption of production that other methods require.

Learn More About Specific Products

To learn more about how Asyst can optimize fab upgrades, see Equipment Solutions, Fab Solutions and Connectivity Solutions. To learn more about specific products refer to:


   


Copyright © 2005 Asyst Technologies, Inc.  All rights reserved.